NY FormWorks Blog

• Gus Paul Pools was doing a restoration of an old pool coping.
• First we measured the existing coping and made a sample for approval.
• We also measured the perimeter of the pool and created templates to verify the geometry.
• Once everything was verified, we began creating master patterns.
• These master patterns were created using our CNC Milling Machines.
• We then used the Master Patterns to create the Polyurethane Rubber Mould Boxes.
• D’Amelio Cast Stone did the casting of the actual concrete pieces and delivered to the job site.


Existing Pool Coping





Shop Drawings





Mould Renderings



Plaster Master



Rubber Mould



Finished Pieces



Installed Coping

Oso Industries needed some sink moulds fabricated.

Renderings

• Oso Industries provided NY FormWorks with conceptual design drawings for a bench that will be used in an outdoor playground.
• Formworks translated these design drawings into 3D renderings and eventually Shop Drawings.
• Once these drawings were approved we machined a mould and created the “Plaster Master”.

• Coral Cast wanted to create 12″ diameter spiral columns.
• Their client requested a very sharp pitch.
• In order to achieve this look, we created a 5 x helix.
• The single sided mould was additionally designed to match itself when turned upside down so that a single mould could be used for both halves of the column.


Foam Master





Installed Columns