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August 2020
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Pool Coping

  • Gus Paul Pools was doing a restoration of an old pool coping.
  • First we measured the existing coping and made a sample for approval.
  • We also measured the perimeter of the pool and created templates to verify the geometry.
  • Once everything was verified, we began creating master patterns.
  • These master patterns were created using our CNC Milling Machines.
  • We then used the Master Patterns to create the Polyurethane Rubber Mould Boxes.
  • D’Amelio Cast Stone did the casting of the actual concrete pieces and delivered to the job site.
  • Existing Pool Coping

    Existing Pool Coping


    Shop Drawings

    Shop Drawings


    Mould Renderings

    Mould Renderings

    Plaster Master

    Plaster Master

    Rubber Mould

    Rubber Mould

    Finished Pieces

    Finished Pieces

    Installed Coping

    Installed Coping

Concrete Sink Moulds

Oso Industries needed some sink moulds fabricated.

Renderings

Renderings


Concrete Bench Moulds

  • Oso Industries provided NY FormWorks with conceptual design drawings for a bench that will be used in an outdoor playground.
  • Formworks translated these design drawings into 3D renderings and eventually Shop Drawings.
  • Once these drawings were approved we machined a mould and created the “Plaster Master”.

Spiral Columns

  • Coral Cast wanted to create 12″ diameter spiral columns.
  • Their client requested a very sharp pitch.
  • In order to achieve this look, we created a 5 x helix.
  • The single sided mould was additionally designed to match itself when turned upside down so that a single mould could be used for both halves of the column.
  • Foam Master

    Foam Master


    Installed Columns

    Installed Columns